Product Description
2~40bar DIRECT-DRIVE WATER-INJECTED OIL-FREE SCREW AIR COMPRESSOR (PM VSD)
1. Low temperature means more efficiency
With an exceptionally low running temperature of less than 60ºC, near isothermal compression is achieved.
The superior cooling capability of water removes the heat and gives more air per kW of power.
This also eliminates the need for an internal cooler and aftercooler, the associated power consumption reduces pressure drop to a minimum.
2. Cutting the maintenance cost
Spare parts only need air filter elements and water filter elements
Low operating temperature ensures the long service life of the screw air end, avoiding expensive maintenance costs for the screw rotor.
Low temperature reduces the stress on other components ensuring long life.
3. Avoiding the costs of extra energy to combat pressure drop
These costs, although not apparent at the time of purchase, are very high and contribute substantially to the total cost of ownership.
4. No Gearbox No need for associated oil lubrication.
5. Simple structure
Fewer moving parts than the dry oil-free screw air compressor, meaning there is less to go wrong,
while balance bearing loads extend the compression element service life for low-cost operation.
Product Parameters
Product Description
Company Profile
Hot Sale Products
2~10bar Oil-injected 7~16bar All-in-1 Small Single-phase
Screw Air Compressor Screw Air Compressor Screw Air Compressor
2~40bar 100% Oil-free 8~12bar 100% Oil-free Diesel Engine Portable
Screw Air Compressor Scroll Air Compressor Screw Air Compressor
Main Product
What we can supply:
* Oil-injected Screw Air Compressor (2~16 bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* Single-phase Small Screw Air Compressor for Home use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free Scroll Air Compressor (8~12 bar)
* Diesel&Electric Engine Portable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare parts
| After-sales Service: | 24*7 Online Services and Video Guide |
|---|---|
| Warranty: | 1 Year for The Whole Machine & 2 Years for Air End |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Installation Type: | Stationary Type |
| Customization: |
Available
|
|
|---|
.webp)
What are the differences between stationary and portable air compressors?
Stationary and portable air compressors are two common types of air compressors with distinct features and applications. Here are the key differences between them:
1. Mobility:
The primary difference between stationary and portable air compressors is their mobility. Stationary air compressors are designed to be permanently installed in a fixed location, such as a workshop or a factory. They are typically larger, heavier, and not easily movable. On the other hand, portable air compressors are smaller, lighter, and equipped with handles or wheels for easy transportation. They can be moved from one location to another, making them suitable for jobsites, construction sites, and other mobile applications.
2. Power Source:
Another difference lies in the power source used by stationary and portable air compressors. Stationary compressors are usually powered by electricity, as they are designed for continuous operation in a fixed location with access to power outlets. They are connected to the electrical grid or have dedicated wiring. In contrast, portable compressors are available in various power options, including electric, gasoline, and diesel engines. This versatility allows them to operate in remote areas or sites without readily available electricity.
3. Tank Capacity:
Tank capacity is also a distinguishing factor between stationary and portable air compressors. Stationary compressors often have larger storage tanks to store compressed air for extended periods. The larger tanks enable them to deliver a continuous and steady supply of compressed air for longer durations without the need for frequent cycling. Portable compressors, due to their compact size and portability, generally have smaller tank capacities, which may be sufficient for intermittent or smaller-scale applications.
4. Performance and Output:
The performance and output capabilities of stationary and portable air compressors can vary. Stationary compressors are typically designed for high-volume applications that require a consistent and continuous supply of compressed air. They often have higher horsepower ratings, larger motor sizes, and higher air delivery capacities. Portable compressors, while generally offering lower horsepower and air delivery compared to their stationary counterparts, are still capable of delivering sufficient air for a range of applications, including pneumatic tools, inflation tasks, and light-duty air-powered equipment.
5. Noise Level:
Noise level is an important consideration when comparing stationary and portable air compressors. Stationary compressors, being larger and built for industrial or commercial settings, are often equipped with noise-reducing features such as sound insulation and vibration dampening. They are designed to operate at lower noise levels, which is crucial for maintaining a comfortable working environment. Portable compressors, while efforts are made to reduce noise, may produce higher noise levels due to their compact size and portability.
6. Price and Cost:
Stationary and portable air compressors also differ in terms of price and cost. Stationary compressors are generally more expensive due to their larger size, higher power output, and industrial-grade construction. They often require professional installation and may involve additional costs such as electrical wiring and system setup. Portable compressors, being smaller and more versatile, tend to have a lower upfront cost. They are suitable for individual users, contractors, and small businesses with budget constraints or flexible air supply needs.
When selecting between stationary and portable air compressors, it is essential to consider the specific requirements of the intended application, such as mobility, power source availability, air demands, and noise considerations. Understanding these differences will help in choosing the appropriate type of air compressor for the intended use.
.webp)
Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
.webp)
What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2023-10-11
China supplier High Pressure 30 Bar 4.5 M3/Min 160 Cfm 45 Kw Air/Water Cooled Direct-drive Oil-Free Pm VSD Two-Stage Rotary Screw Type Air Compressor for Sale near me manufacturer
Merchandise Description
two~40bar Immediate-DRIVE H2o-INJECTED OIL-FREE SCREW AIR COMPRESSOR (PM VSD)
1. Minimal temperature implies more effectiveness
With an extremely lower operating temperature of much less than 60ºC, close to isothermal compression is accomplished.
The excellent CZPT capacity of water eliminates the heat and gives much more air for each kW of power.
This also gets rid of the need to have for an inside cooler and aftercooler, the CZPT power use decreases pressure fall to a minimum.
two. Cutting the maintenance value
Spare areas only need to have air filter aspects and water filter components
Lower running temperature assures the extended services life of the screw air end, avoiding costly maintenance costs for the screw rotor.
Reduced temperature lowers the anxiety on other factors making sure prolonged lifestyle.
3. Steering clear of the fees of added vitality to overcome stress fall
These charges, even though not obvious at the time of buy, are extremely higher and add substantially to the total price of ownership.
four. No Gearbox No require for CZPT oil lubrication.
5. Easy structure
Much less transferring components than the dry oil-free of charge screw air compressor, meaning there is much less to go wrong,
while stability bearing masses extend the compression factor service life for lower-price operation.
Item Parameters
Solution Description
Company Profile
Very hot Sale Products
2~10bar Oil-injected 7~16bar All-in-1 Small Solitary-period
Screw Air Compressor Screw Air Compressor Screw Air Compressor
two~40bar a hundred% Oil-free 8~12bar 100% Oil-free Diesel Motor Moveable
Screw Air Compressor Scroll Air Compressor Screw Air Compressor
Main Merchandise
What we can supply:
* Oil-injected Screw Air Compressor (2~sixteen bar)
* All-in-1 Screw Air Compressor with Tank, Dryer, and Filters (7~16 bar)
* One-section Tiny Screw Air Compressor for Property use (8~10 bar)
* Water-injected Oil-free Screw Air Compressor (2~40 bar)
* Oil-free of charge Scroll Air Compressor (8~12 bar)
* Diesel&Electric Motor Moveable Screw Air Compressor (8~30 bar)
* Air Dryer, Air tank, Filters, and other Spare elements
The Air Compressor Is a Flexible Device
The Air Compressor is one particular of the most versatile instruments in any garage or workshop. It is simple to use and can complete a assortment of responsibilities, from jackhammering to drilling. These machines are available in a wide selection of sizes and kinds, generating it an excellent option for a assortment of conditions. With a one motor, you no more time need independent motors for each and every tool. Its lightweight, compact design and style tends to make it easy to manage, and the single motor also reduces put on on parts.
Oil-injected
Oil-injected air compressors call for a large amount of lubricant, which demands to be included to the sump often to preserve the best possible overall performance. As there are several kinds of industrial fluids, a properly-intentioned upkeep technician could add the mistaken lubricant to the compressor. If this occurs, the compressor will grow to be incompatible with the lubricant, ensuing in extreme carryover and the need to have to flush and exchange downstream air therapy parts.
Usually, the G a hundred and ten-250 oil-injected rotary screw compressor from Atlas Copco offers dependable compressed air, stopping high priced downtime. The G110-250 oil-injected rotary screw compressor is hugely dependable and tough, enabling it to perform in temperatures up to 46degC/115degF. Regardless of the oil-injected air compressor’s strong design and style, this device needs extremely tiny on-website installation, and it characteristics easy operation.
The principal edge of oil-injected air compressors is the reduced expense of working. The cost of oil-cost-free compressors is much less than 50 % of that of oil-injected types, and it will need fewer servicing expenses in the prolonged run. In addition, the oil-cost-free method is far more environmentally helpful than oil-injected air compressors. But the downsides of oil-injected air compressors are considerable, as well. It can contaminate concluded products and cause a substantial fiscal threat for the maker.
An oil-injected rotary screw air compressor provides several positive aspects above its counterpart. Very first, it functions an revolutionary vertical design with variable-speed generate, enabling it to operate much more effectively. 2nd, oil-injected air compressors lessen strength use by up to fifty% compared to non-oil-injected air compressors. They also have a thermostatic valve, allowing them to preserve an optimum temperature. Thermostatically-controlled oil coolers let the compressor to run much more quietly.
Oil-totally free
What is an oil-free air compressor? The name refers to a sort of air compressor that does not have oil in the compressor chamber. Oil-free air compressors even now use oil for a variety of purposes, like lubricating the transferring areas and managing squander warmth. Even so, many folks do not understand that their air compressor still calls for oil for correct working. This post will discover why this type of air compressor is preferable for a lot of customers.
First of all, oil-cost-free air technologies has many benefits. For one, it decreases the energy expense included in filtering air, and it minimizes leaks. In addition, it also lowers the oil costs linked with compressor refills. And lastly, it reduces the hazards of contamination. Oil-cost-free air engineering is the potential of compressed air. If you’re hunting for an oil-cost-free air compressor, here is what to search for in your search.
Dependent on the goal of your air compressor, it may possibly be useful to make investments in an oil-totally free air compressor. Oil-lubricated air compressors are typically more durable than their oil-cost-free counterparts, but they could cost two times as much. You must even now think about the cost of ownership prior to acquiring an oil-free of charge compressor. The oil-free of charge versions can be less difficult to transportation, and they are a lot more strong. Moreover, they’re quieter than oil-lubed types.
An oil-totally free air compressor also implies considerably less routine maintenance, as it doesn’t require oil to work. This variety of air compressors also features less moving parts, which indicates less spots for difficulties to create. All oil-totally free air compressors are produced to fulfill ISO Course and 1 air purity specifications. They also have significantly less sounds and vibration when compared to their oil-based counterparts. So, why not decide on an oil-free air compressor for your enterprise?
Gasoline
When selecting a gas-driven air compressor, it truly is critical to consider the positive aspects of gasoline. This vitality source can power a big air compressor without having electric power. Even so, this sort of air compressor lacks electrical hookup, so you are going to require to run an extension cord if you need to use it at a distance. However, gasoline compressors are capable to purpose with just a fuel tank. This makes them excellent for medium to heavy-duty industrial applications.
Another important thing to consider when deciding on a fuel air compressor is its measurement. More substantial compressors are usually bigger than transportable ones and call for more room. This makes them less difficult to transportation and work on the go. However, if you might be not positive which sort of air compressor is best for you, contemplate the fuel-driven variations. Although they might be lighter, they will not operate as smoothly as their electrical counterparts. Gasoline-driven compressors are not as portable as their electrical counterparts and require appropriate upkeep.
Electric power
Electrical power in an air compressor is not low cost. A 25 HP air compressor operates for ten hrs each working day, 5 times a week. The motor in these machines consumes 746 watts for each hour. To uncover out how considerably electric power the tools uses, multiply the wattage by the working time. For instance, if the compressor operates for a few hours, then it will use 1.9 kilowatt hours of electrical power. To figure out how a lot electric power an air compressor utilizes for every working day, you can compute the kilowatt several hours and multiply the quantity by the utility charge. Considering this, you can establish the cost of operating your air compressor when per month.
The price of functioning an air compressor is dependent on the type of compressor. Electric powered air compressors are frequently silent and can run without having any routine maintenance. These equipment can be left unattended for up to 4 thousand hrs just before necessitating repair. Electric powered air compressors require greater power for greater stress, so you ought to strategy accordingly. Whether or not you require a routine maintenance go to is up to you, but the benefit of not getting to spend a fortune on repairs is priceless.
Despite the fact that compressed air is not an vitality-productive supply, its use in a range of apps may conserve you income and kilowatts. Considering that an air compressor utilizes electricity when it is operating, the cost is reduced than the price of working a electricity device. If you program to use your air compressor for a extended time, make certain that it is taken care of effectively. Correct care will save you funds and electrical power, and you might even be able to get an extended warranty if the compressor breaks down.
Variable frequency generate
The main objective of a variable frequency drive (VFD) in an air compressor is to minimize strength usage in the procedure of compression. A single motor drag method cannot alter its pace repeatedly according to the excess weight of the load. By applying frequency handle to the compressor, the power usage can be reduced although preserving the identical strain level. For that reason, a VFD is an outstanding selection for compressors. Its rewards are many.
A VFD can also check the temperature of the motor and deliver error alerts if the motor is working also scorching or too chilly. This removes the need to have for a separate sensor to monitor the oil force. These features are beneficial not only in lowering energy use, but also in enhancing the performance of an application. Moreover, a VFD can keep an eye on added variables such as temperature and motor speed. Consequently, it is a valuable investment.
When utilizing a VFD, it is essential to pick the right motor. The speed of the compressor must be within the highest commencing limit of the motor. The air tank may possibly be of any dimension, but a continual strain restrict is essential to preserve the VFD managing inside of the support element of the motor. In addition to a VFD, a grasp controller need to also include a distant stress set point and a PID card for a master controller. The transmitter ought to include all helpful data from the VFD, which includes the pace and the oil temperature. The VFD need to be analyzed before it is built-in with the master control. It must be tested for min and max velocity, temperature, and recent within the anticipated selection.
The use of a VFD in an air compressor has numerous rewards. One of the most notable is the reduction in electrical power consumption. Mounted-pace compressors run on set factors of six to 7 bar. An added bar of compression uses 7 % of power. This power is wasted. A VFD-driven air compressor can also improve the existence span of compressor parts. It is one of the very best investments in your compressor. So, why hold out any lengthier?